Custom Injection Molded Medical Diagnostic Rack
This was a transfer project for a large medical device OEM which includes injection molding and assembly. The part shown here is a component of a medical Diagnostic Machine called a Slide Output Rack.
The Rack is a 3 piece design assembled together with 3 screws and quality control tested by functionally fitting to the mating piece in the machine. The 2 Side pieces are injection molded with a 20% glass-filled PC resin and the Front Piece is injection molded with a blue-tint PC resin. The finished assemblies are individually packaged in custom bubble polybags for protection in shipping and delivery into the clean room. They are also individually labeled for traceability requirements.
With over 50% of revenues coming from the medical and healthcare industry, R&D Molders, Inc. has the proper quality control systems and processes in place to support the strict requirements and demands. We are ISO 9001:2008 certified as well as being FDA registered. We are also in the process of becoming ISO 13485 certified.

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Custom Injection Molded Medical Diagnostic Rack Project Highlights
- Product Description
- Custom Injection Molded Medical Diagnostic Rack
- Capabilities Applied/ Processes
- Primary:
- Injection Molding
- Assembly
- Equipment Used to Manufacture Part
- 110 Ton All-electric Roboshot Injection Molding Machine
- Overall Part Dimensions
- Approximately 3" x 6" assembly
- Material Used
- Blue tint PC and Black 20% Glass filled PC
- Additional Facts
- Requires post mold assembly and individual clean room packaging
R&D Engineering added Poka Yoke feature into the mold to prevent over-torqueing the assembly.
- In Process Testing / Inspection Performed
- In Process Inspection
- Industry for Use
- Medical
- Volume
- Low Volume
- Delivery Location
- NE US
- Standards Met
- Customer Specifications